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Quick 'n Easy PCB Fabrication
adr1an — Fri, 25/11/2011 - 12:04am
(Now on Hack a Day - I'm chuffed! )
With the explosion of the hobbyist microcontroller scene the past few years, PCB fab houses have sprung up left right and centre. At these wonderous places, you can get professional quality PCBs fabricated for your every desires for reasonable costs. They can range from very low cost and looooong lead times, to acceptable prices (~$50-$100) for low volume runs ('protoype' services). At the larger end of the scale, you can panelise your design and get even better value per PCB...Product
Rigid PCB
1-22 Layers Rigid PCB
Wide diversity of rigid PCB from single-sided, double-sided and multi-layer up to 22 layers.
Rigid-flex PCB It is possible to make homemade PCB blanks? Or is there a good place to buy blanks in Canada? ?
I know there are many places online to buy boards for 2$ or less but shipping to Canada can be upwards of 8$. Anyone know a good place for Canadians to buy blanks.
I imagine making your own blanks would be too difficult, hopefully someone can correct me on this.
Thanks
3 answers
Answer it!
44
Dec 2, 2009. 2:39 PMnepheron says:
YES, YOU CAN MAKE THEM FOR ALMOST FREE. its really funny because all i've been doing recently is making pcb planks.
This is a simple beginner’s guide how to make EZo boards or PCB for any general purpose. I describe my experience with pictures to make professional quality PCBs on a modest budget.
Printing the artwork Circuit Board Blanks
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Design custom (PCB) circuit boards, PCB assembly, Electronic manufacturing
1. How to get PCB layout in size 1:1 ?
- EZoFlash programmer and adapters PCB’s are presented in bitmap format, scale 100pixel=1cm.
Very important print PCB layout exactly in size 1:1, critical component is 2x16 pin strip connector.
- Print guide.
- Open program Paint. Open PCB file xxxxx_pcb.bmp. >Edit >Select all > Edit >Copy.
- Open new Word Document. >Paste
- Move cursor on picture, click right mouse button.
> Format picture >Size >Scale adjust from 100% to 38% (or different, relative to original picture size)
- Print. Check size. Check original strip connectors place on printed layot !!
- Adjust size +-1%. >Format picture >Size >Scale 99% (or 101%, relative to existing picture size) - Print. Check strip connectors place on printed layout !! Find printed original variant with the best connector accuracy.
2. Printing the artwork Circuit Board Blanks
Design custom (PCB) circuit boards with these FR1 machinable blanks
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Electronic Design >> Prototyping Systems >> Proto Boards
PCB, Blank, Single Sided, Phenolic, HBT, :1.6MM, 150X150MM(5.9X5.9 Inch )
21-226-R: Copper-Plated Blank Circuit Board
Jameco Part no. 169288
Manufacturer JAMECO VALUEPRO
Manufacturer no. 21-226-R
RoHS compliant
Catalog 131 , page 147
Learn more about Jameco ValuePro, ReliaPro
and BenchPro brands.
Data Sheet (current) [45 KB ]
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$3.95
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1+ $3.95
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DMC 2011 – ANAHEIM, CA
November 28 – December 1, 2011 – Booth 100
http://www.dmc2011.com/
Join Calumet at the defense manufacturing industry's premier event — Calumet is featuring advanced and emerging technologies in printed board design, manufacturing, and supply-chain management.
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Contact Details Blank printed circuit board material
Product line: Terminal Strips & Proto Boards > Blank printed circuit board material
Stock Updated: April 13, 2011
�
FR4 epoxy fiberglass
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Make your own pc boards, use as shielding or ground planes
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All Categories > Computers & Internet > Hardware > Desktops > Resolved Question
Babagana
Resolved QuestionShow me another »
Blank PCB Board for personal use?
Where can i find a blank PC board ?? I have surf through the internet, with the hope of finding a vendor, with no luck. All i am looking for is a 3 by 3 or 3 by 6 inches blank PC board. Any information will greatly by appreciated
4 years ago Report Abuse
Blank Printed Circuit Board
FR4 Fibreglass 1.6mm thick, copper clad, available in single and double sided.
Image Code Description 1 - 9 10 - 24 25+ Quantity
PC0063 SINGLE SIDED PCB 305 x 305mm
$12.65 $10.75 $9.90 This is a list of basics, and I'll give some suggestions at the end for alternates and "nice-to-haves".
Copper-clad blank circuit board
The best base material is FR-4, which is a laminate of fiberglass and epoxy resin. Other composites of phenolic, epoxy resin, cellulose and fiberglass are also used.
Transfer Film
There are several brands out there. You print your design on it using a laser printer or photocopier, and then iron the pattern onto copper. I have long used Techniks Press N' Peel (P-n-P).cheap sources of blank copper clad single or double sided PCBs?
I'm looking for a (preferably) cheap source
for blank copper clad single or double sided PCBs
that work well with a cnc milling machine (i'm going to use 60deg 1/8" bits from drewtronics)
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I know of
- American Science and surplus sells some, sometimes.
- radioshack has their pcb etch kits
would be nice to find large sheets so I can do many boards at once...
Please note: P-n-P will not work with inkjet printers. You must have access to a laser printer or photocopier. Also, compatibility problems have been reported with the toner used in Brother printers.
Double-sided Scotch Tape
I use this for setting up the printing of a P-n-P transfer.
Marking Pen or Liquid Resist Ink
You need one of these for filling any small voids left after transferring a pattern. A Sharpie Permanent marker will do, but a purpose-made industrial marking pen is preferable.
PC0066 SINGLE SIDED PCB 152 x 152mm
$3.29 $2.79 $2.47 Making Your Own Printed Circuit Board – An Overview, part 1
By SCOTT DANIELS | Published: APRIL 30, 2012
If you start tinkering with electronics, eventually you will want to make your own printed circuit board, or PCB as it is generally called. In the olden days, this subject was pretty straightforward. You went down to your local RadioShack, and bought an etching kit. You drew your single sided design using a marking pen and some supplied stickers. The board was fairly big, and it had only a few simple through-hole components.
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Migs
Best Answer - Chosen by Voters
Not sure if you are looking for a PCB board that has no components on it (depopulated) or a dead board with components on it that you can play around with.
If you are looking for a depopulated board to design small circuits on for your own personal use, you're probably better off looking for a "breadboard". You can purchase these at any electronic store (Fry's, Radio Shack...etc.). Here is an example of a breadboard: http://tangentsoft.net/elec/bitmaps/igua…
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Visit www.photonicsconferences.org
Optical Interconnects Conference
May 20-23, 2012
Sponsored by IEEE Photonics Society
Download PDF
Calumet presents its new Optical Interconnect Research Lab at the IEEE Optical Interconnect Conference.
Co-located in its North American production facility, Calumet's Lab is devoted to the research and development of electro/optical printed circuit boards and assemblies.
The OIRL provides:
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Overview
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Specification Value
Product Type BLANK PCB
Plating Copper Plated
Thickness (mm) 1.6
Specification Value
Size L x W (ins.) 6.0 x 6.0
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Summary
These circuit board blanks are made by bonding a thin layer of 1 ounce of copper over one or both sides of the entire substrate. To etch a circuit design into the material, unwanted copper can be removed using a CNC machine, leaving only traces. Free software like Eagle CAD, a vector based 2D program like Inkscape or a 2D raster program like gimp will work for designing circuit patterns to upload to the machine for milling. The circuit can also be drawn on the boards using a chemical mask pen and then chemically etched to remove the unwanted material.
The more commonly available FR-4 boards have a fiber glass, non-conductive layer which wares the bits on the machine very fast and will produce undesirable fiber glass dust during machining. These FR-1 boards have a paper epoxy, non-conductive layer which makes the dust non-toxic and the epoxy is soft enough that the bits last much longer
- Positiv Photo-Resist Developing is my method of choice for making high quality boards every single time.
- Print the designed artwork onto clear transparency.
- I use H&P LaserJet 5P printer and Transparency film for LaserJet printers (product 3M, Apli or other).
- It is very important that the printer produces a good solid black with no toner pinholes. The printer used must have at least 600dpi resolution, set the intensity to darkest.
Always use manual paper feed, and set the straightest possible paper output path , to keep the artwork as flat as possible and minimise jamming.
- When the film is printed, the traces should be sharp and completely opaque black. I usually put the film up in and against a bright light source to carefully examine the image. I always make a new copy if in doubt. You can multiply more artworks or move the image sideward on the Word source list. Small transparent segments can be retouched with Permanent Marker size 0.75mm or less (for example, Edding 404)
- Cut PCB image from the transparency list with borders 0.5-1cm.
Ok, you will need some thin copper flashing without any coatings, some 1/8" plexiglass, and 5min clear epoxy ($2.99, not expensive).
1. Coat 1 side of the plexiglass with a thin layer of epoxy (I use an eraser to squeegee it around)
2. Put the epoxy side of the plexiglas down on the copper flashing, and let cure.
3. Cut off excess copper and admire a professional looking board!
I have had GREAT success using gold leafing foil instead of copper flashing. The foil is so thin, it etches in less than 10 seconds (and it solders nice, too!)
Don't worry about the plexiglass melting, it really won't unless you get crazy with the solder iron.
p.m. me with questions, I had to write this in a hurry.
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2013/01/25The designing difference between rigid circuits and flexible boards
2013/01/23What is flexible circuit board?
2013/01/21FPC CHINA 2013 will be held in Shanghai
2013/01/17Flexible circuit board manufacturer is concerned because of hot market demand
2013/01/14What is a PCB?
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